Customization: | Available |
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After-sales Service: | a Lifetime of Services |
Warranty: | 1 Year |
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Paper faced gypsum board production line is a kind of light weight board decorating material with many specifications, whose main raw materials are calcined gypsum (natural gypsum, desulfurized gypsum, Phosphor gypsum) and card board (face paper), adding certain percentage of water, starch additives and foaming agent, after mixing, forming, cutting, drying, shearing and sealing procedures etc.
It got the features as light weight fire-proof, heat insulation, vibration-proof. simple to produce, easy of application, elegant decoration effect etc.
2. Main equipment list of gypsum board production line
1. Paper supply system
It has the unique way of splicing and high-density correction institutions, what's more, the nick played a very helpful role for the further plastic and trimming. Quality of the product can be greatly improved, and reduce a lot of unnecessary waste, thus reducing costs.
2. Powder supply system
It has the core of unique quantitative feeder, the supply of gypsum powder to make very precise which provides a great convenience for the further mixing, coupled with pneumatic discharge device so that a reliable supply protection for the feed powder.
3. Water supply system
About this water supply system using hot water switch, the product not only improves the strength quality, but Oslo save the energy, adopt the professional accuracy pump water provides a great convenience.
4. Foam system
This system uses a unique barostat supply, dedicated pump for the foam, and the bubble into the liquid to a uniform paste, for the operation provides great convenience, and therefore the weight of the product easier to adjust master.
5. Forming system
The introduction of foreign technology, use of special stainless steel strong edge pneumatic vertical mixer with special stainless steel plate forming machine, so that the system greatly enhanced wear resistance, longer service life. Replaced by the original plate forming machine roll lamination, improved the smoothness f board.
6. Convey system
Except the conventional conveyor system, a further increase in the waste plate cleaning machine, not only reduces the labor intensity, but also to plant sanitation and clean.
7. Transmit system
It is the most advanced non-powered fast-forward into the body panels to reduce energy consumption, and the various parts of assembly are improved overall, more reliable operation of the machine.
8. Drying system
The drying system is the core set of production lines, it directly affects the production line output and energy consumption, this system adopts the unique radiator structure, may layer temperature control, section temperature control, plus new and unique air system, so that the temperature and humidity levels of the system is adjustable, which played a role in reducing energy consumption and make the operation of the system easier to grasp, is the key to reducing test costs.
9. Heating system
This system used the heat transfer fluid heaters (hot oil heater), it is a low-pressure high-temperature heating device. It is oil, coal, gas as fuel to oil as the carrier is the preferred heating gypsum board production equipment. In addition, the use of flue gas heat exchanger to reduce energy consumption and reduce costs.
10. Length system
The system with a unique flap machine and palletizing unit became the latest length system, thus ending the history of artificial cut-off plates, lower labor cost.
11. Dust control system
Using electronic pulse bag filter system to improve the dust removal, and the other to increase the dust auger and more convenient to clean up dust.
12. Control system
It has six parts, using computer programs control and use the converter, solid state relays, photoelectric sensors, non-contact device, security and reliable operation of the machine. Realize the long-term operation of automatic gypsum board production line.
3. Materials consumption per square meter and daily consumption
Cost composition |
Unit |
Quantity |
Face protection paper | Kg | 0.36/m3 |
Gypsum powder | Kg | 5.6/m3 |
Modified starch | Kg | 0.04/m3 |
White latex | Kg | 0.006/m3 |
Foaming agent | Kg | 0.003/m3 |
natural gas | M³ | 0.29/m3 |
Electricity | degree | 0.32/m3 |
water | Kg | 4/m3 |
Cover paper | M | 1.25M/pc |
Labor and management fees | 0.15/m3 | |
4. Packing and shipping
5. Factory introduction